2025 AIChE Annual Meeting

(720e) Sulfonated Silica Particles As Proton-Conductive Porous Solid Electrolytes for CO2 Electrolysis

Authors

Rafael Verduzco, California Institute of Technology
The CO2 reduction reaction (CO₂RR) is a promising route for turning CO2 into useful chemical feedstocks, helping tackle both environmental and industrial challenges. One of the ongoing issues is that the liquid products through CO2RR usually contain dissolved electrolytes, which require extra separation steps. Using porous solid electrolytes (PSEs) in electrochemical reactors could help avoid that, producing cleaner outputs. In this work, we developed silica-based particles as a potential PSE for CO2 electrolysis. We grafted sulfonated silane ligands onto mesoporous silica and tested two different ligands: 2-(4-chlorosulfonylphenyl)-ethyltrimethoxysilane and 3-(trimethoxysilyl)propane-1-sulfonic acid. Particle sizes ranged from 20 nm to 40 μm to see how size impacts conductivity and performance in a continuous-flow setup. Smaller particles showed better ionic conductivity up to 5.31 × 10-2 S cm, showing a trade-off between particle size and ionic conductivity. When we integrated the silica PSEs into a CO2 electrolyzer, we reached over 90% Faradaic efficiency toward formic acid. This study introduces a new class of solid-state electrolytes with broad potential for CO2 electrolysis and related electrochemical systems.