2025 AIChE Annual Meeting
(631c) Enzymatic Transesterification of Low-Cost Feedstock By Using Highly Porous Magnetic-Silica Aerogel Nanostructures As an Enzyme Support Materials
Enzyme catalysts have emerged as a superior alternative to conventional chemical catalysts due to their mild reaction conditions, reduced side reactions, high product purity, and lower environmental impact. However, the high cost and single-use nature of free enzymes remain major limitations. To address these challenges, we developed highly porous magnetic-silica aerogel nanostructures as enzyme immobilization supports, enabling enzyme reuse while enhancing catalytic efficiency. These nanostructures offer key advantages, including easy magnetic separation, a high surface area for enzyme loading, and improved enzyme stability.
In this study, highly porous magnetic-silica aerogel nanostructures were successfully synthesized and used as support materials for the immobilization of Amano Lipase from Pseudomonas fluorescens. BET analysis confirmed that the magnetic-silica aerogel nanostructures possess a highly mesoporous structure, with surface areas of 500–700 m²/g, pore diameters of 11–23 nm, and pore volumes of 2.5–4.2 cm³/g. The results demonstrated that the prepared hybrid enzyme catalysts were effective in producing biodiesel from waste oil under mild reaction conditions. The highly mesoporous magnetic-silica aerogel nanostructures enhanced the operational stability and lifetime of the enzyme and were easily separated from the reaction medium due to their magnetic properties. Additionally, a comprehensive life cycle assessment (LCA) was conducted using SimaPro to evaluate the environmental impacts associated with biodiesel production employing various highly mesoporous magnetic-silica aerogel nanostructures. The support materials were characterized using X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Fourier-transform Infrared Spectroscopy (FTIR), Nitrogen Adsorption-Desorption Isotherm Analysis (BET and BJH methods), and Vibrating Sample Magnetometry (VSM). High-Performance Liquid Chromatography (HPLC) was used to analyze the biodiesel samples.