2025 AIChE Annual Meeting

(640c) Engineering the Temperature of CO2 Electrolyzers for Selective Multi-Carbon Chemicals Manufacturing

Authors

Oliver Long, Georgia Institute of Technology
Sean Zhong, Georgia Institute of Technology
Rikuto Fushio, Georgia Institute of Technology
Anush Venkataraman, Georgia Institute of Technology
Hakhyeon Song, Georgia Institute of Technology
Sankar Nair, Georgia Institute of Technology
Marta Hatzell, Georgia Institute of Technology
Carsten Sievers, Georgia Institute of Technology
CO2 electrolyzers have been studied as a technology to convert CO2 to multi-carbon products. To be competitive with current chemicals manufacturing, the selective formation of multi-carbon products in CO2 electrolyzers needs yet to be improved. Reaction temperature is an important reactor parameter controlling product distribution, and careful thermal management of CO2 electrolyzers will be critical when scaling up this technology. In this study, we coupled product analysis with surface enhanced infrared (SEIRAS) and Raman (SERS) spectroscopy to investigate fundamental surface and mass transfer processes of reaction-relevant species as a function of potential and temperature under different CO2 reduction conditions.

A maximum in multi-carbon products selectivity was observed at 45°C (Fig. A). With SEIRAS, we showed that there are two temperature regimes controlling the surface population of the reactive CO intermediate: one between 20 and 45 °C, where CO coverage and migration rate to defect sites increase; and one between 45 and 80 °C, where CO coverage and coupling rates decrease (Fig. B). With SERS, we revealed that higher temperature leads to stronger pH gradients consisting of greater surface to bulk pH differences over thinner boundary layers (Fig. C). Together, our results suggest that high CO coverage and moderately alkaline surface pH is beneficial for multi-carbon products formation below 45 °C. Above 55 °C, however, low CO coverage and too high surface pH favor hydrogen evolution and compromise carbon–carbon coupling. Using surface sensitive techniques to better understand the effect of temperature on the reaction is a key step to design optimal solutions targeting multi-carbon products manufacturing in practical CO2 electrolyzers.