2024 AIChE Annual Meeting

(77e) Synthesis of Porous Copper Nanowire Synthesis on CNT-DNA Thin Film Substrates

Authors

Badger, J., United States Military Academy
Remondelli, M., United States Military Academy
Biological hydrogels can serve as 3-dimensional bio-templates for tunable nano-porous materials that serve as both electrochemically active high surface area and structural material. We present a general approach to 1) form a composite biopolymer-carbon nanotube hydrogel using covalently crosslinked DNA-CNT, 2) equilibrate the hydrogel bio-template using Na2PdCl4 solution to mediate direct metal deposition, and 3) utilize an electroless copper deposition solution to form a porous copper nanowire array on the DNA-CNT substrate. Nanostructure is dependent on the biotemplate molecule, crosslinking mechanism, and drying method. Such multi-functional electro-mechanical materials are envisioned to enable a broad range of applications such as sensors, photovoltaics, catalytic systems, fuel cells, and energy absorption. Previous work allowed for the synthesis of metal aerogels and biotemplated metal films using a drop casting method where the gel was cast directly onto a substrate from a micropipette. The cast samples were then processed using three solutions to prepare and deposit metal directly onto the DNA-CNT substrate forming a biotemplated copper nanowire array. This method limited the bulk size of the cast sample to an approximate surface area of 1cm2. To increase the overall surface area and volume of the nanowire arrays, two alternate casting and processing methods were used. The first method cast heated DNA-CNT solutions into a parafilm mold on a glass microscope slide. This molded sample was then processed in a similar method to the drop cast samples. The second method sought to use a vacuum filtration system where the heated DNA-CNT solution was cast directly onto the filtration membrane and then the various solutions to prepare the material were drawn through the DNA-CNT substrate via vacuum. Both methods are preferable to a drop casting method as they will enable the future manufacturing of larger gels in terms of both surface area and volume. Nanostructured porous metals offer a wide range of applications including catalysis, energy storage and conversion, and sensing. The formation of free-standing metal aerogels with high specific surface area and hierarchical porosity confers significant advantages for conductivity, mass transfer properties, reaction specificity, and strength. This has previously been achieved with a direct reduction method,1 as well as on gelatin,2 and cellulose nanofiber templates.3 To further demonstrate multi-functional nanostructured electrodes, hierarchical DNA-CNT nano-composite aerogels will continue to be explored.

[1] F. John Burpo*, Enoch A. Nagelli, Lauren A. Morris, Joshua P. McClure, Madeline Y. Ryu, Jesse L. Palmer. “Direct Solution-Based Reduction Synthesis of Au, Pd, and Pt Aerogels.” J. Mat. Res. 2017, 32 (22), 4153-4165.

[2] F. John Burpo*, Alexander N. Mitropoulos, Enoch A. Nagelli, Madeline Y. Ryu, Jesse L. Palmer. “Gelatin Biotemplated Pt Aerogels.” MRS Advances, 2018, 3(47-48), 2875-2880.

[3] F. John Burpo*, Alexander N. Mitropoulos, Enoch A. Nagelli, Lauren A. Morris, Joshua P. McClure, Jesse L. Palmer, Madeline Y. Ryu. “Cellulose Nanofiber Biotemplated Palladium Aerogels.” Molecules. 2018, 23, 1405-1418.