2025 Spring Meeting and 21st Global Congress on Process Safety

(175a) Scalable Biomethanol and Biofuel Production Using a Modular Gas Conditioning and Gas-to-Liquid Platform

Authors

James Bonzani - Presenter, M2X Energy Inc.
Kyle Merical, M2X Energy Inc.
Anthony Dean, M2X Energy
Josh Browne, M2X Energy Inc.
Andy Randolph, M2X Energy Inc.
Paul Yelvington, RAPID Manufacturing Institute
Decarbonizing fuels and other chemicals can be achieved by converting stranded methane-rich gas, which is commonly vented or flared, into useful products such as biomethanol or other biofuels. A mobile, transportable gas conditioning and gas-to-liquid platform allows for the conversion of geographically remote, small-pocket feedstocks for biomethanol and biofuel production. Directly converting methane-rich gas into methanol at the source reduces greenhouse gas emissions (GHGs) while simultaneously producing a valuable product. Low-carbon biomethanol can be derived from biogas at landfills, wastewater treatment plants, and agricultural digesters. Gas conditioning systems, coupled with a non-catalytic, engine-derived, partial-oxidation reformer, which is tolerant of gas contaminants, enables the mobile gas-to-liquid conversion pathway. The engine reformer converts methane to a syngas intermediate for downstream methanol synthesis, leveraging a highly developed, mass-manufactured engine platform. The downstream methanol synthesis loop leverages mature catalyst technology in a compact, intensified plant design. Production of biomethanol and biofuel using this mobile platform would increase the supply of bio-derived fuels for rapid decarbonization of marine shipping. The development, manufacturing and deployment of modular plants for this pathway will be presented.