2025 Spring Meeting and 21st Global Congress on Process Safety

(31b) Dry Reforming (CO2) of Propane and Higher Hydrocarbons for Sustainable Hydrogen Production

Authors

Zuhair Al Yousef - Presenter, King Fahd University of petroleum & minerals
The increasing global demand for sustainable energy and the need for effective utilization of greenhouse gases have intensified research into dry reforming processes (Utilization of CO2 as a feed). Dry reforming of propane and higher hydrocarbons (C3+) produces synthesis gas (syngas) which is a mixture of hydrogen (H₂) and carbon monoxide (CO) using carbon dioxide (CO₂) as a reactant. The process offers dual benefits: the conversion of light and heavy hydrocarbons into valuable syngas, and the reduction of CO₂ emissions through utilization.

The study focuses on the thermodynamic, kinetic, and catalytic aspects of the dry reforming process. Nickel-based catalysts, enhanced with promoters and supported on metal oxides, are evaluated due to their cost-effectiveness and activity. However, challenges such as catalyst deactivation due to carbon deposition (coking) and sintering are analyzed. The effect of reaction temperature, pressure, and CO₂ to hydrocarbon molar ratio on product distribution is systematically explored, with a particular emphasis on optimizing H₂/CO ratios for downstream applications like Fischer-Tropsch synthesis and hydrogen production. The findings contribute to advancing sustainable industrial processes by efficiently transforming hydrocarbons and CO₂ into valuable energy resources while reducing environmental impact.

This research provides insights into the potential of dry reforming as a viable technology for energy production and CO₂ mitigation, paving the way for future developments in low-carbon fuel generation and green chemistry applications.