2025 Spring Meeting and 21st Global Congress on Process Safety
(95d) Techno-Economic Evaluation of Novel Chemical Looping Systems for Hydrogen and Power Cogeneration
Authors
Qiaochu Zhang - Presenter, The Ohio State University
Liang-Shih Fan, The Ohio State University
Andrew Tong, Ohio State University
Chemical looping water splitting (CLWS) has emerged as a promising technology to produce pure hydrogen with CO2 capture in a simple and efficient manner. In this study, new schemes for CLWS, characterized by integrated turbine-combined CLWS systems (ITC-CLWS), are presented to accomplish the cogeneration of hydrogen and electric power. Using natural gas as a feedstock, the ITC-CLWS processes under ambient and pressurized operating conditions are simulated and analyzed based on the desired riser gas velocities that transport solid particles from the combustor to the reducer. The reactors for the ITC-CLWS processes are designed by considering the gas−solid reaction kinetics and multiphase flow properties. The performance results of the ITC-CLWS processes are compared with those of the standard CLWS process and conventional industrial processes, including steam methane reforming (SMR) and autothermal reforming of methane (ATR) for hydrogen production. This study reveals that ITC-CLWS can reduce electricity requirements and enhance process efficiency. Moreover, a novel operating strategy is proposed to yield hydrogen and electric power in varied proportions in response to their respective fluctuating demands. Based on economic analyses of the CLWS/ITC-CLWS, ATR, and SMR processes, the levelized cost of hydrogen in the new ITC-CLWS system can be as low as $1.37/kg (in 2018 USD), which is around 15% lower than that of conventional H2 production methods with CO2 capture. Furthermore, an economic sensitivity analysis indicates that fluctuations in natural gas and electricity prices have a significant effect on the H2 production cost for CLWS/ITC-CLWS.