2025 AIChE Annual Meeting

(657f) Thermochemical Decomposition of Plastic-Rich Municipal Solid Waste: Kinetics and Product Distribution

Authors

Sittichai Natesakhawat, National Energy Technology Lab
Jennifer Weidman, Leidos Research Support Team for National Energy Technology Laboratory
Mehrdad Shahnam, National Energy Technology Laboratory
Ping Wang, DOE/NETL
Municipal solid waste (MSW) offers significant potential as a feedstock to produce fuels, chemicals, and energy. Thermochemical conversion processes provide a promising pathway for transforming heterogeneous municipal solid waste (MSW) into valuable products. This study investigates the thermal degradation kinetics of plastic-rich MSW and the impact of reaction temperature (500-900 °C) on carbon conversion and product distribution. Plastic-rich MSW is composed mainly of consumer packaging, durable plastic items, and unknown mixed waste. Experiments were performed using thermogravimetric analysis (TGA) and a drop tube reactor equipped with an online mass spectrometer (MS). The decomposition of the plastic-rich MSW to volatiles occurred between 364 °C and 499 °C. The thermal degradation kinetics followed a three-dimensional diffusion (D3) model. The average activation energy (257 kJ/mol) and pre-exponential factor (9.3 × 10¹⁶ min⁻¹) were determined using the isoconversional Flynn–Wall–Ozawa (FWO) method and Criado’s master plots. The non-condensable gas products detected by MS included H2, CO, CO2 and C1-C3 hydrocarbons. Higher temperatures enhanced gas yields, with secondary cracking occurring more readily. This resulted in increased COx production, while C2-C3 paraffin yields decreased. Furthermore, tar yield decreased with increasing temperature accompanied by a shift in composition from aliphatic to heavier aromatic hydrocarbons. These findings support kinetic model development for MSW degradation while enhancing energy security from waste feedstocks.