2025 AIChE Annual Meeting

(187g) Side-Linked Vs. End-Linked Polymer Networks: Identifying Fracture Mechanisms on a Phase Space of Molecular Parameters

Authors

Hari Ramakrishnan Sudhakar, Massachusetts Institute of Technology
Bradley Olsen, Massachusetts Institute of Technology
Macroscopic fracture toughness is dependent on chain scission at the molecular level; however, obtaining a quantitative correlation is challenging, owing to the complex interplay between network topology and tearing behavior. Quantifying the mechanism of crack formation and propagation on the single-chain level is crucial to enable molecular design of tougher materials and accurately tune macroscopic properties for specific applications. Recent studies have shown that incorporating a mixture of weak and strong mechanically scissile functional groups in networks can drastically affect macroscopic tearing energy, with weak linkers leading to weaker end-linked networks but stronger side-linked networks. While this presents potential for precise tuning of network properties, the effect of molecular-level scission mechanisms and different molecular parameters is not yet well understood on a fundamental level for such systems. In this work, we present a combination of theoretical analysis and coarse-grained fracture simulations of mixed chain-type networks to obtain a quantitative relationship between network topology, molecular scission mechanisms, and fracture toughness. Force-activated chain scission rates are governed by two crucial molecular parameters: the bond dissociation energy and the bond activation length-scale. We identify four regimes on the phase space composed of these two molecular parameters, each corresponding to a distinct tearing pathway in such mixed chain-type networks. Mapping simulated fracture properties onto this phase space reveals one distinct regime where side-linked networks exhibit toughening with incorporation of weaker linkers, whereas such an effect is not observed in end-linked networks, a behavior that is consistent with previously reported literature. This regime corresponds to networks having highly stiff linkers and strong, flexible chains. A topological analysis reveals that while the topological connectivity is similar in both network types, these differ substantially in terms of their chain length distributions. Such a topological difference, combined with the force-dependence of relative bond strengths of network chains under tension, plays a crucial role in controlling network failure, and is a major factor contributing to the contrasting toughness behavior observed in this regime. However, the range of molecular parameters exhibiting such a toughening behavior in side-linked networks is very narrow, and small variations in these shifts the tearing behavior into the other three regimes, where side-linked and end-linked networks exhibit very similar trends. This highlights the importance of choosing linker chemistries according to the desired fracture regime in order to achieve precise control over macroscopic properties.