2025 AIChE Annual Meeting

(384c) Revolutionizing Electrochemical Seawater Desalination: Dilute Regeneration with Nanopatterned Membranes and Prussian Blue Coated Analog Electrodes

Authors

Michael Labella, Pennsylvania State University
Christopher Arges, Louisiana State University
Enrique D. Gomez, The Pennsylvania State University
Christopher Gorski, Pennsylvania State University
Colton Waters, Penn State University
Research Interests: Nanofabrication, electrochemistry, advanced ionic separations, soft and e-beam lithography, ion exchange membranes, fuel cell, batteries, high salinity water treatment

Abstract:

Membrane capacitive deionization (MCDI) offers a low-energy alternative for brackish water treatment, but its performance drops significantly at seawater-level salinities due to membrane resistance and incomplete electrode regeneration. In this work, we introduce a new approach to overcome these limitations by integrating nanopatterned ion-exchange membranes, dilute regeneration strategies, and Prussian blue analogue (PBA)-functionalized electrodes into a flow-by MCDI system.

Nanopatterned membranes with distinct geometries—including hexagonal, octagonal, rectangular, and double-ring—were fabricated using soft lithography. These structures increased the membrane surface area and facilitated ion transport. Among them, hexagonal patterns showed the best performance, offering ~12.5% surface area enhancement and the highest salt removal efficiency.

To further boost performance, electrodes were functionalized with PBA, a redox-active material that improves both salt adsorption and charge transfer. The combined system reduced cell voltage by 500 mV, decreased area-specific resistance by 45 mΩ·cm², and achieved a 423.37 mmol J⁻¹ gain in energy efficiency during desalination of 35,000 ppm NaCl. Additionally, low-salinity (2000 ppm) NaCl and mixed-salt solutions were used for regeneration, enabling ~39% water recovery and maintaining stable electrode behavior across repeated cycles.

This integrated strategy demonstrates how nanoscale membrane engineering and advanced electrode design can significantly enhance MCDI performance for high-salinity water, offering a scalable path toward energy-efficient desalination.