2025 AIChE Annual Meeting

(712g) Rational Design of Metal Oxide Catalysts for Selective Catalytic Oxidation of Ammonia: Combining Computational Insights with Experimental Validation

The increasing adoption of ammonia (NH3) as a carbon-neutral fuel has raised significant environmental concerns regarding unreacted NH3 emissions. Selective catalytic oxidation (SCO) of NH3 to nitrogen (N2) presents an effective approach to mitigate these emissions. In this study, we present a mechanistic understanding and rational design strategy for NH3-SCO reactions using cost-effective metal oxide catalysts with tunable electronic properties as alternatives to expensive noble metals.

By combining density functional theory (DFT) calculations coupled with machine learning potential-based screening, we systematically modeled over 20 metal oxides from the 3d, 4d, 5d, and lanthanide series. We identified the critical steps in NH₃ activation and established that the sum of nitrogen and hydrogen adsorption energies (N ads. + H ads. energy) serves as a primary descriptor for predicting ammonia conversion. Experimental validation confirmed that Co₃O₄, MnO₂, and CeO₂ exhibited high ammonia conversion rates, showing strong correlation with their low N ads. + H ads. energy values.

Through detailed analysis of the internal selective catalytic reduction (i-SCR) mechanism, we identified the dehydrogenation step (H* + HN₂O*) as the rate-determining step (RDS) affecting product selectivity, with H₂N-NO as the key intermediate determining N₂ formation. This revealed a strong correlation between H₂N₂O dehydrogenation reaction energy and N₂ selectivity. Experimental results confirmed that CuO, La₂O₃, and other predicted oxides achieved high N₂ selectivity, while Co₃O₄ showed low selectivity (~30%), aligning with our computational predictions.

This research presents validated descriptors for predicting both activity and selectivity of metal oxide catalysts, providing a rational approach for designing efficient NH₃-SCO catalysts that operate effectively at low temperatures. These findings contribute to the development of emission control technologies for eco-friendly vehicle engines and ammonia-based energy systems.