2025 AIChE Annual Meeting

(490b) Parametric Study of Intensified CO2 Capture Using a Nonaqueous Solvent

Authors

Jonathan Willock, Oak Ridge National Lab - Oak Ridge, TN
Scott Palko, Oak Ridge National Laboratory
James Parks, Fuels, Engines and Emissions Research Center, Oak Ridge National Laboratory
James Szybist, Oak Ridge National Lab - Oak Ridge, TN
Joshua Thompson, Oak Ridge National Laboratory
Joseph Motto, University of Tennessee
Seungha Shin, University of Tennessee
Costas Tsouris, Oak Ridge National Laboratory
In solvent-based, point-source CO2 capture systems where the reaction between CO2 and amines is highly exothermic, thermal management is critical for optimizing the efficiency of CO2 absorption columns. This study explores the use of a nonaqueous solvent designed to significantly reduce thermal regeneration demands, with specific reboiler duties reported at 2.59−2.63 GJ/t-CO2 for coal flue gas and 3.08−4.19 GJ/t-CO2 for natural gas-derived flue gases. The focus is on the demonstration of a 0.3-m diameter, 0.4-m height additively manufactured intra-stage cooling system, the intensified packing device, for enhanced heat and mass transfer in a CO2 absorption column. We will compare thermal management effects of nonaqueous solvents against conventional aqueous solvents (30% MEA) through a parametric study, focusing on CO2 capture efficiency for coal and natural gas-derived flue gases. Rate-based modeling is integrated within this study to validate experimental findings and assess the feasibility of the intensified packing. We will also examine the potential for column size reduction through application of multiple intensified packing elements along the column. The findings of this research will highlight the importance of thermal control in point-source CO2 capture processes and pave the way for more efficient design approaches in industrial absorption processes.