2025 AIChE Annual Meeting

(409c) Overcoming Tradeoffs in Oxidation Catalysis

Author

Pedro Serna Merino - Presenter, Exxonmobil Research and Engineering
In this work, we discuss recent advances in the design of dispersed supported metal species to overcome inconvenient tradeoffs in catalysis. This is illustrated through a simple reaction, the CO oxidation reaction, catalyzed by Pt on reducible and non-reducible supports. Our data shows that metallic Pt nanoparticles are more active compared to single Pt atoms, and oxidic PtOx clusters, and that the catalysis is most effective when the reduced Pt species are deposited on redox active supports, such as CeO2, as reported by others. Unfortunately, promotion of the Pt activity via cooperation with the CeO2 is accompanied by an acute deactivation of the Pt under practical reaction conditions (i.e. high-temperature and/or the excess of O2), through a process that turns highly-active metallic Pt clusters into less-active PtOx species. This situation results in the typical activity/stability conundrum reported in the literature, where Pt/CeO2 and Pt on non-reducible supports are bookends (one highly active, but unstable, and vice versa).

Herein, we report Pt/CeO2 catalysts that operate outside this undesired activity/stability correlation. More specifically, these materials are ~3-times more active than state-of-the-art Pt/CeO2 catalysts under steady reaction conditions, and ~40-times more active than best Pt@zeolite catalysts reported so far. XAS, CO-DRIFT, XPS, HAADF-STEM, and DFT are used to infer that the generation of low order metallic Pt clusters connected to two crystallographic planes of the support is key to inhibit re-oxidation paths associated with the catalyst deactivation, without losing effective cooperation for the catalysis at the metal/support interface.