2025 AIChE Annual Meeting

(119b) Nickel-Iron Alloys As Catalysts for Electrochemical Conversion of Nitrate to Ammonium

Authors

Liney Arnadottir, Oregon State University
Kelsey Stoerzinger, Pacific Northwest National Laboratory
The electrochemical nitrate reduction reaction (NO3RR) offers a scalable, cost-effective way to convert toxic nitrate from agricultural and industrial runoff into dinitrogen gas or value-added chemicals like ammonium or hydroxylamine. Targeting ammonium as the primary product, NO3RR mitigates the environmental impact of ammonia-based fertilizers at both ends of the nitrogen cycle by (1) removing toxic nitrate from water and (2) reducing reliance on energy-intensive Haber-Bosch ammonia synthesis. Previous studies have shown that cobalt performs exceptionally well amongst various pure transition metals as cathodes for NO3RR , which typically demonstrate a tradeoff between their selectivity to ammonium (SNH4) and their Faradaic efficiency (FE) – their ability to reduce nitrate without losing energy to the competing hydrogen evolution reaction. In this combined experimental/computational study, we investigate whether NiFe alloys can approximate the performance of Co when used as a NO3RR cathode. SNH4 and FE for different NiFe alloy compositions were evaluated through electrochemical conversion measurements, in which product distributions were quantified using anion chromatography and UV-VIS spectrophotometry. Density functional theory (DFT) calculations were used to determine activation and reaction energies of selectivity-determining reaction steps on Ni(111), Fe(110), and a series of mixed NiFe surfaces. The experimentally measured product distributions show that the NiFe alloys achieve significantly greater SNH4 and FE than either pure metal. DFT calculation results suggest that SNH4 is enhanced on NiFe alloys due to a dual-site mechanism in which nitrate ions preferentially adsorb to Fe sites, and protons preferentially adsorb to Ni sites.