The tandem hydrogenation of CO
2 to hydrocarbons (HC) combines (i) methanol (CH
3OH) synthesis from CO
2 and H
2 over redox sites of metal oxides and (ii) methanol-to-hydrocarbons (MTH) conversion over Brønsted acid sites (BAS) of zeolites in a single-reactor. We have shown that the efficacy of oxide/zeolite systems could be improved by increasing the proximity between redox sites and BAS. However, metal oxide mobility can dramatically influence their reactivity. We aim to probe how metal oxide mobility can affect HC pool (HCP) mechanism within zeolite pores and how their mobility can be inhibited.
We show that HC space-time-yield (STY) can be enhanced ~8 by increasing proximity of redox sites and BAS from milliscale to microscale on In2O3 and HZSM-5 system. However, increasing the proximity further to nanoscale caused the migration of In2O3 into HZSM-5 micropores and subsequent ion exchange of BAS with Inδ+, inhibiting the acidity of HZSM-5 and its C-C coupling ability. This led to our hypothesis that metal oxide mobility dictates i) the likelihood of BAS exchange with cations, and ii) affects HCP. Hence, we probed C3/C2 HC ratio and paraffin-to-olefins (P/O) ratio during reaction. We revealed that while Inδ+ inhibited HCP yielding C3/C2~0 and P/O~0, Znδ+ enhanced hydrogen-transfer yielding ~5 higher P/O ratio and decreased olefin selectivity, compared to its microscale proximity admixture where ion exchange did not occur. We then aimed at coating metal oxides with S-1 shell. The performance of S-1 coated In2O3 (In2O3@S-1) at nanoscale proximity with HZSM-5 (In2O3@S-1/HZSM-5_n) exhibited ~5 higher yield of C2+ HC as compared to In2O3/HZSM-5_n, indicating ion exchange of BAS with Inδ+ was likely inhibited. Additionally, In2O3@S-1/HZSM-5_n exhibited ~2 higher C5+ HC than microscale proximity (In2O3/HZSM-5_m), indicating efficient transfer of CH3OH favored methylation, enhancing C5+ selectivity at nanoscale proximity.
