2025 AIChE Annual Meeting

(229b) Mesoporous ?-Al2O3 Supported Amine-Based Fiber Sorbents for Direct Air Capture of Carbon Dioxide

Authors

Zachary S. Campbell, North Carolina State University
Ayush Deore, Georgia Institute of Technology
Christopher W. Jones, Georgia Institute of Technology
William J. Koros, Georgia Institute of Technology
Direct air capture (DAC) involving direct removal of CO2 from ambient air has emerged as a promising “negative emissions” technology that can counterbalance carbon emissions that cannot be eliminated at the source. Amine-functionalized porous materials such as zeolites, mesoporous silica, mesoporous alumina (Al2O3), and metal-organic frameworks (MOFs) comprise the dominant class of solid adsorbent materials studied for DAC. Fiber sorbents are hybrid materials made of solid sorbent particles dispersed in macroporous polymer matrices with fiber geometries comparable to mixed matrix membranes. They can be fabricated as scalable forms of these DAC sorbents, providing high surface area-to-volume ratios, high packing densities, high sorbent loadings, low pressure drop, and enhanced CO2 adsorption kinetics. Mesoporous silica, zeolite and MOF-based fiber sorbents have been previously reported in literature, for post-combustion CO2 capture and DAC. While amine-loaded mesoporous γ-Al2O3 sorbents have been extensively studied for DAC, their potential to be fabricated as fiber sorbents for DAC has not been investigated yet.

To this end, the focus of this presentation will be on novel amine-loaded γ-Al2O3 fiber sorbents for DAC. γ-Al2O3/polymer composite fibers were easily fabricated using the dry-jet/wet-quench fiber spinning process, which follows non-solvent induced phase separation (NIPS) of sorbent-dispersed polymeric solutions. Amine-loaded γ-Al2O3 fiber sorbents were obtained by impregnating polyethyleneimine (PEI) into the mesopores of γ-Al2O3 dispersed in the γ-Al2O3/polymer composite fiber. DAC performance of the fiber sorbents under multiple CO2 adsorption/desorption cycles will be reported to demonstrate their long-term stability under continuous operation. With the added advantage of scalability, amine-loaded γ-Al2O3 fiber sorbents can provide a valuable and versatile platform for implementation as structured DAC sorbent contactors on the commercial scale.