2025 AIChE Annual Meeting

(385m) Meet the Industry Candidate: Alternative Method for Ammonia Separation Using Molten Salt Membrane

Ammonia (NH3) production is widely recognized for its role in fertilizer manufacturing and emerging use as a hydrogen carrier. Nearly half of the world would go hungry without inorganic fertilizer. Conventionally, NH3 is produced via the Haber-Bosch (H-B) process at 400 – 450 °C and 25 – 30 bar. Due to the low conversion associated with this process, the NH3 produced has to be separated from the unreacted N2 and H2 via condensation and refrigeration, with a negative impact on the carbon footprint. Switching the traditional NH3 separation technology to alternative methods like membrane separation can help mitigate CO2 emissions and reduce energy consumption. Among classes of ammonia-permeate membranes, inorganic membranes offer superior thermal stability and promising separation performances at high temperatures. This study systematically explores the performance of ZnCl2 immobilized molten salt (IMS) membranes for separating NH3 from a mixture of N2 and H2, both experimentally and theoretically. ZnCl2 immobilized molten salt (IMS) membranes showed selectivity of NH3 over N2 and H2 up to 107 and moderate permeance of ~200 GPU at 300 °C and atmospheric pressure. The theoretical component examined the transport mechanisms of NH3 across the ZnCl2 IMS membranes and employed a mathematical model to deduce the kinetic and thermodynamic parameters related to the transport. This study revealed the potential application of ZnCl2 IMS membranes for treating downstream ammonia in the industrial Haber Bosch process or in other processes where NH3 concentration is low, such as anaerobic digesters.

Research Interests:
Gas separation using membranes
Membrane reactor technology
PFAS separation using membrane
Computational studies (DFT, Molecular dynamics simulation)
F-elements (lanthanides and actinides) separation