2025 AIChE Annual Meeting

(677f) Global Optimization in Surface Catalysis: A Case Study for Amorphous Oxide Surfaces and Metal Oxide/Metal Nanoparticle Interfaces

Authors

Kaustubh Sawant - Presenter, Purdue University
Philippe Sautet, University of California, Los Angeles
Structure prediction is a key challenge in computational modeling, particularly in surface catalysis, where atomic configurations determine active sites, reaction pathways, and activity. Global optimization (GO) methods such as simulated annealing, basin hopping, and genetic algorithms explore high-dimensional energy landscapes to identify low energy surface structures. However, integrating these methods with first-principles techniques like density functional theory (DFT) is computationally expensive. GO methods also struggle with defining precise control variables for structural exploration. Unbiased approaches (e.g., simulated annealing) require impractically high temperatures to overcome energy barriers, while biased methods (e.g., evolutionary algorithms) rely on chemical intuition, generating configurations through random perturbations or predefined transitions. These limitations hinder the systematic identification of catalytic structures under experimental conditions.

To address these challenges, we propose a graph-based framework that standardizes structural transitions. Building on established graph representation tools, our approach extends to a wider range of catalytic systems. By integrating these tools with a grand canonical basin hopping GO algorithm, users can efficiently identify thermodynamically stable configurations under experimental conditions (e.g., temperature, pressure). The graph-based representation enhances search efficiency and provides a more accurate depiction of vibrational energies. This framework mitigates biases in conventional GO methods while remaining flexible for system-specific customization.

We demonstrate our method through two case studies. First, we investigate Cu/ZnO to identify the accurate active site description for methanol synthesis under reaction conditions, leveraging a grand canonical approach for all the key species (H, O, Cu, Zn). Our results improve on previous studies, offering the most reliable catalytically relevant sites. Second, we model hydroxylated amorphous aluminosilicates, developing the first surface models for catalytic cracking conditions. These examples highlight the flexibility and scalability of our approach for complex surface catalysis problems.