2025 AIChE Annual Meeting
(562c) Ex-Situ and in-Situ Biogas Purification in a Novel Hybrid Electrolyzer for Biomethanation to Enable Power-to-Gas Facilities
Authors
Biomethanation in waste treatment facility is a promising power-to-gas technology which converts H2 and CO2 into pipeline ready and carbon-neutral CH4. However, its application for biogas upgrading is still in a nascent stage due to limited mass transfer of gaseous substrates to the waterborne methanogens and the ineffective co-injection of CH4 (55-65% of biogas) into the biomethanation reactor, causing reduced feed gas residence times and large reactor volumes. A novel hybrid electrolyzer has been demonstrated to be technically and economically viable to provide stoichiometric ratio of H2 and CO2 (in HCO3- form ) for biomethanation. It enables small footprint biomethanation by concurrently produces H2 and partitions biogas (a mixture of CH4 and CO2) into pipeline ready CH4 and aqueous HCO3-, thus entirely avoiding CH4 intrusion in the biomethanation reactor and maximizing feedstock transfer to the methanogens, respectively. Results demonstrate that the novel electrolyzer can purify real biogas (67.8% CH4 and 32.2% CO2) up to a CH4 purity of 98.2%, while simultaneously delivering H2 and HCO3- at a molar ratio for biomethanation (4 H2 + CO2 → CH4 + 2 H2O). In this presentation, engineering design and performance to purify biogas and produce H2 with ex-situ and in-situ CO2 capture in the hybrid electrolyzer will be discussed.