2025 AIChE Annual Meeting

(562c) Ex-Situ and in-Situ Biogas Purification in a Novel Hybrid Electrolyzer for Biomethanation to Enable Power-to-Gas Facilities

Authors

Yupo Lin - Presenter, Argonne National Labs
Po-Chih Tseng, National Taiwan University
Thomas Lippert, Northwestern University
Among various available energy storage technologies power-to-gas approaches are promising, as they turn excess electricity into carbon-neutral fuel gases like renewable natural gas (RNG, i.e., CH4) or hydrogen (H2). Provided with sufficient purity, RNG has the unique advantage of allowing the usage of preexisting gas grids for storage and distribution. H2 from water electrolysis, that is still requires substantial investments in distribution infrastructure, is also projected to play indispensable roles in future energy systems.

Biomethanation in waste treatment facility is a promising power-to-gas technology which converts H2 and CO2 into pipeline ready and carbon-neutral CH4. However, its application for biogas upgrading is still in a nascent stage due to limited mass transfer of gaseous substrates to the waterborne methanogens and the ineffective co-injection of CH4 (55-65% of biogas) into the biomethanation reactor, causing reduced feed gas residence times and large reactor volumes. A novel hybrid electrolyzer has been demonstrated to be technically and economically viable to provide stoichiometric ratio of H2 and CO2 (in HCO3- form ) for biomethanation. It enables small footprint biomethanation by concurrently produces H2 and partitions biogas (a mixture of CH4 and CO2) into pipeline ready CH4 and aqueous HCO3-, thus entirely avoiding CH4 intrusion in the biomethanation reactor and maximizing feedstock transfer to the methanogens, respectively. Results demonstrate that the novel electrolyzer can purify real biogas (67.8% CH4 and 32.2% CO2) up to a CH4 purity of 98.2%, while simultaneously delivering H2 and HCO3- at a molar ratio for biomethanation (4 H2 + CO2 → CH4 + 2 H2O). In this presentation, engineering design and performance to purify biogas and produce H2 with ex-situ and in-situ CO2 capture in the hybrid electrolyzer will be discussed.