2025 AIChE Annual Meeting

(588cu) Electrochemical Li Extraction from Brine with Spinel MnO2-Based Materials

A growing market on energy storage technologies has led to an increase in demand for lithium. Traditional Li recovery is carried out through solar evaporation and precipitation from salt-rich lakes.1 As an alternative, electrochemically switched ion exchange materials have demonstrated promising results in product purity and separation as Li has a low concentration (compared to Na or Mg) in the mentioned lakes.2 The extraction mechanism for these systems is as follows: an electrical potential is applied to an electrode material to drive the ionic intercalation/deintercalation reaction.3 Spinel manganese dioxide (l-MnO2) is a key electrode material due to its superior selectivity for Li over other ions in solution. It also has a higher separation factor compared to other systems and better stability in water than layered materials.4 Although l-MnO2 presents the desirable Li selectivity, it suffers from structural deterioration due to the Jahn-Teller effect (JTE).5 As Li intercalates into the system, a reduction reaction occurs to the Mn atom, changing its oxidation state from 4+ to 3+, causing the JTE that yields a phase change due to a disproportionation reaction in Mn3+-rich zones.6 Through cycling, this leads to irreversible capacity loss and degradation of the l-MnO2 lattice in the form of Mn dissolution; some studies report a capacity loss of over 50% after 30 cycles.7 To minimize the JT effect, numerous studies have opted for doping the structure with other metals. Brady et al. suggested in their study of hollandite that the dopant should facilitate the reduction M4+® M3+ more readily than Mn to mitigate the JT effect.8

Aiming to investigate the same properties in l-MnO2, we used DFT implemented by the Vienna Ab Initio Simulation Package (VASP) to perform numerous simulations on the geometry optimization as well as doping this composition with other metals to study the structural stability during ionic intercalation. The carried-out calculations included the charge redistribution after the addition of a dopant. It was concluded that a stoichiometric amount of doping must be implemented to fully mitigate the JTE present in Mn. The solid-state nudged elastic band method9 was implemented to study the irreversible phase change present in the spinel MnO2 electrodes upon cycling.10 These results elucidate how even small amounts of doping (³5%) can mitigate Mn dissolution and enhance the capacity upon cycling. This fundamental study was carried out for the application of l-MnO2 as a working electrode in a flow cell to obtain a better means of extracting Li from brine.

(1) Zavahir, S.; Elmakki, T.; Gulied, M.; Ahmad, Z.; Al-Sulaiti, L.; Shon, H. K.; Chen, Y.; Park, H.; Batchelor, B.; Han, D. S. A Review on Lithium Recovery Using Electrochemical Capturing Systems. Desalination. Elsevier B.V. March 15, 2021. https://doi.org/10.1016/j.desal.2020.114883.

(2) Wu, L.; Zhang, C.; Kim, S.; Hatton, T. A.; Mo, H.; Waite, T. D. Lithium Recovery Using Electrochemical Technologies: Advances and Challenges. Water Research. Elsevier Ltd August 1, 2022. https://doi.org/10.1016/j.watres.2022.118822.

(3) Trócoli, R.; Erinmwingbovo, C.; La Mantia, F. Optimized Lithium Recovery from Brines by Using an Electrochemical Ion-Pumping Process Based on λ-MnO2 and Nickel Hexacyanoferrate. ChemElectroChem 2017, 4 (1), 143–149. https://doi.org/10.1002/celc.201600509.

(4) Kim, S.; Joo, H.; Moon, T.; Kim, S. H.; Yoon, J. Rapid and Selective Lithium Recovery from Desalination Brine Using an Electrochemical System. Environ Sci Process Impacts 2019, 21 (4), 667–676. https://doi.org/10.1039/c8em00498f.

(5) Thackeray, M. M. Structural Fatigue in Spinel Electrodes in High Voltage (4 V) Li/Li[Sub x]Mn[Sub 2]O[Sub 4] Cells. Electrochemical and Solid-State Letters 1999, 1 (1), 7. https://doi.org/10.1149/1.1390617.

(6) Ning, F.; Xu, B.; Shi, J.; Su, H.; Wu, M.; Liu, G.; Ouyang, C. Ab Initio Investigation of Jahn-Teller-Distortion-Tuned Li-Ion Migration in λ-MnO2. J Mater Chem A Mater 2017, 5 (20), 9618–9626. https://doi.org/10.1039/c7ta01339f.

(7) Kim, M. A.; Zimmerer, E. K.; Piontkowski, Z. T.; Rodriguez, M. A.; Schorr, N. B.; Wygant, B. R.; Okasinski, J. S.; Chuang, A. C.; Lambert, T. N.; Gallaway, J. W. Li-Ion and Na-Ion Intercalation in Layered MnO2 Cathodes Enabled by Using Bismuth as a Cation Pillar. J Mater Chem A Mater 2023, 11 (21), 11272–11287. https://doi.org/10.1039/d3ta00684k.

(8) Brady, A. B.; Liu, P.; Brady, A. B.; Tallman, K. R.; Takeuchi, E. S.; Marschilok, A. C.; Takeuchi, K. J.; Liu, P. Transition Metal Substitution of Hollandite Alpha-MnO2: Enhanced Potential and Structural Stability on Lithiation from First-Principles Calculation DISCLAIMER Transition Metal Substitution of Hollandite α-MnO 2 : Enhanced Potential and Structural Stability on Lithiation from First Principles Calculation; 2019.

(9) Sheppard, D.; Xiao, P.; Chemelewski, W.; Johnson, D. D.; Henkelman, G. A Generalized Solid-State Nudged Elastic Band Method. Journal of Chemical Physics 2012, 136 (7). https://doi.org/10.1063/1.3684549.

(10) Liu, T.; Dai, A.; Lu, J.; Yuan, Y.; Xiao, Y.; Yu, L.; Li, M.; Gim, J.; Ma, L.; Liu, J.; Zhan, C.; Li, L.; Zheng, J.; Ren, Y.; Wu, T.; Shahbazian-Yassar, R.; Wen, J.; Pan, F.; Amine, K. Correlation between Manganese Dissolution and Dynamic Phase Stability in Spinel-Based Lithium-Ion Battery. Nat Commun 2019, 10 (1). https://doi.org/10.1038/s41467-019-12626-3.