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- 2025 AIChE Annual Meeting
- Catalysis and Reaction Engineering Division
- Carbon Dioxide Upgrading IV: Device Advances
- (195b) Electrocatalytic Conversion of Plasma-Activated CO2+CO to C3+ Products and Alcohols
Non-thermal plasma provides another method of CO2 conversion. Electron-mediated excitation in the ionized gas elevates the energy of molecules. Plasma conversion demonstrated relatively faster rates and unconventional reaction pathways. However, formation of multi-carbon products from plasma-activated CO2 requires supply of hydrogen or short-chain hydrocarbons. Additionally, plasma conversion typically has large product distribution and low selectivity to target products.
Here, we implemented a coupled plasma-electrocatalytic conversion in which CO2/CO was pre-activated by dielectric barrier discharge plasma and then electrocatalytically converted to multi-carbon products. Plasma activation of CO2/CO improved conversion rates of multi-carbon products and alcohols such as ethanol and propanol. New reaction pathways were opened to methanol, acetylene, ethane, propane, and butane, which were only detected when plasma-activated CO2/CO was electrocatalytically converted. Control experiments using ground-state gases simulating the plasma effluent revealed that the enhancements and the new products were the result of reactive plasma species participating in electrocatalytic reactions. To optimize the plasma-electrocatalytic process, it was critical to suppress generation of the CO2/CO splitting products in plasma. We achieved O2-free plasma activation by cofeeding CO2 and CO, enhancing C3+ productivity and promoting the new reaction pathways. Further, we investigated the use of Cu-based alloys to enhance generation of alcohols as well as C4+ products. This work demonstrates advanced CO2 upgrading to chemicals and fuels as well as synergistic combination of non-thermal plasma with electrocatalysis for converting molecules possessing strong chemical bonds.