2025 AIChE Annual Meeting

(195b) Electrocatalytic Conversion of Plasma-Activated CO2+CO to C3+ Products and Alcohols

Authors

Omar Biondo, University of Antwerp
Kelby Anderson, Yale University
Julia Simon, Yale University
Yingzheng Fan, Yale University
Annemie Bogaerts, University of Antwerp
Lea Winter, Yale University
CO2 upgrading to chemicals and fuels has been gaining significant attention. In electrocatalytic conversion, CO2/CO can be converted to multi-carbon products such as ethylene, ethanol, and propanol, where C3+ products are particularly desirable. Efforts to improve the formation of multi-carbon products have focused on modifying catalytic active sites using microstructure engineering and alloying. Despite recent progress, achieving application-relevant performance requires further enhancement in the reaction rate and selectivity.

Non-thermal plasma provides another method of CO2 conversion. Electron-mediated excitation in the ionized gas elevates the energy of molecules. Plasma conversion demonstrated relatively faster rates and unconventional reaction pathways. However, formation of multi-carbon products from plasma-activated CO2 requires supply of hydrogen or short-chain hydrocarbons. Additionally, plasma conversion typically has large product distribution and low selectivity to target products.

Here, we implemented a coupled plasma-electrocatalytic conversion in which CO2/CO was pre-activated by dielectric barrier discharge plasma and then electrocatalytically converted to multi-carbon products. Plasma activation of CO2/CO improved conversion rates of multi-carbon products and alcohols such as ethanol and propanol. New reaction pathways were opened to methanol, acetylene, ethane, propane, and butane, which were only detected when plasma-activated CO2/CO was electrocatalytically converted. Control experiments using ground-state gases simulating the plasma effluent revealed that the enhancements and the new products were the result of reactive plasma species participating in electrocatalytic reactions. To optimize the plasma-electrocatalytic process, it was critical to suppress generation of the CO2/CO splitting products in plasma. We achieved O2-free plasma activation by cofeeding CO2 and CO, enhancing C3+ productivity and promoting the new reaction pathways. Further, we investigated the use of Cu-based alloys to enhance generation of alcohols as well as C4+ products. This work demonstrates advanced CO2 upgrading to chemicals and fuels as well as synergistic combination of non-thermal plasma with electrocatalysis for converting molecules possessing strong chemical bonds.