2025 AIChE Annual Meeting

(382ao) Effect of Ordered Aluminosilicates on Non-Thermal Plasma-Assisted Ammonia Reactions

Alternatives to industrial high temperature and pressure Haber-Bosch ammonia (NH3) synthesis include use of direct electricity from renewable sources. Beyond its large-scale production for fertilizers, NH3 is also an attractive energy carrier so the direct electrification of its production and decomposition would circumvent the intermittent nature of green energy. One such technology is dielectric barrier discharges (DBD)-assisted catalysis, but its NH3 energy yields are currently too low. Moreover, porous oxide supports (traditionally inactive for thermal catalysis) surprisingly account for most of the NH3 yield, as opposed to their loaded metal nanoparticles, indicating that presence and identity of packed beds alter plasma dynamics and properties. Ordered structures, like silica-based SBA-15, have demonstrated promising performance, but ordered γ-alumina has not been similarly studied due to its complex syntheses, despite the beneficial acid site functionality and higher dielectric constant of γ-alumina. Thus, we explored the systematic effects of different ordered structures (i.e., SBA-15 and MCM-41) and acid site incorporation (conformal γ-alumina coatings in Al2O3-SBA-15 and Al incorporated tetrahedrally in Al-MCM-41) on both plasma-assisted NH3 production and decomposition. Both Al2O3-SBA-15 and Al-MCM-41 exhibited higher overall NH3 synthesis energy yields than their parent ordered silicas, where overall accounts for NH3 recovered after the reaction via temperature-swing desorption. In terms of steady-state energy-yields, Al-MCM-41 performed similarly to MCM-41 but Al2O3-SBA-15 outperformed SBA-15, so perhaps the conformal γ-alumina coatings are more effective at altering the plasma properties and reaction rates. Al-MCM-41 still exhibited similar mass-normalized overall energy yield to that of Al2O3-SBA-15, highlighting the importance of product shielding by adsorption at acid sites. That being said, Al-MCM-41 demonstrated less NH3 recovery than Al2O3-SBA-15, possibly due to the different type (Bronsted and Lewis, respectively) and density of acid sites found in the Al-incorporated silica ordered structures. The promising performance of these ordered aluminosilicates for DBD-assisted NH3 synthesis motivated our investigation of systematically-modified zeolites (i.e., composition, structure and dielectric properties) alongside ordered porous oxide supports for DBD-assisted NH3 decomposition. NH3 adsorbed in the acid-site functionalized supports appears to desorb under DBD exposure, allowing for energy efficient extraction of the shielded NH3 energy carrier for higher energy yields. Quantifying the overall rate law for a suite of catalysts provides a robust understanding of DBD-assisted NH3 decomposition kinetics; it is key to decoupling forward and reverse rates in the equilibrium-limited reactors as well as elucidating the mechanism of this simple probe reaction in the complex DBD-assisted catalytic environment. These results inform the rational design of porosity and functionality of dielectric porous supports to optimize plasma properties, catalytic activity, NH3 adsorption/desorption, and therefore the energy yield of DBD-assisted NH3 reactions.

Research Interests

My graduate research career focused on ordered porous oxide synthesis, zeolite post-synthetic modifications and their use in non-thermal plasma-assisted NH3 reactions, alongside a project on electrocatalytic NH3 synthesis from gaseous N2. These various projects have taught me kinetic analysis and reactor design in catalytic systems, especially novel, non-thermal reactors. Post-graduation, I hope to harness these skills in the energy storage field such as battery research, and even in fields with thermal catalysis, such as chemical manufacturing and pharmaceutical reactor design.