2025 AIChE Annual Meeting

(444d) A Combined Experimental-Computational Methodology to Accelerate Screening and Discovery of Solid Sorbents for Moisture-Swing Carbon Capture

Authors

Spencer T. Stober, Drexel University
Avishek Karmakar, Avnos, Inc.
JR Johnson, Georgia Institute of Technology
Moisture-swing adsorption (MSA) provides a unique pathway to reduce the high capital and operating costs associated with direct air capture (DAC) of CO2 by using H2O rather than heat or pressure to drive the cycle of adsorption and desorption [1, 2]. However, MSA technology is still in the early stages of development with limited availability of materials. To date, most reported MSA sorbents are comprised of strong base anion-exchange resins that contain quaternary ammonium functional groups to which exchangeable anions, such as OH- or CO32-, are electrostatically bound [3]. Although serviceable, these materials are not tailored for MSA and often suffer from slower rates of heat and mass transfer due to their propensity to retain H2O and swell upon hydration. Thus, the discovery and development of new, low-cost and stable porous materials with higher CO2 capacities and faster sorption/desorption kinetics is crucial to advancing large-scale deployment of MSA for DAC.

Here, we integrate computational modeling, synthesis, characterization, and MSA breakthrough analysis to design a series of ordered, mesoporous sorbents containing different cationic functional groups. A high-throughput molecular modeling workflow was used to identify target cation-anion pairs by: (i) calculating free energies for OH- formation as a function of active site hydration, and (ii) predicting MSA reactivity based on a shift in the CO2 capture step from exergonic to endergonic as a function of humidity. Computationally predicted model sorbents were prepared by functionalizing SBA-15 mesoporous silica with quaternary ammonium cations containing organic substituents of varying chain length (e.g., R1, R2) charge-balanced by carbonate anions. The sorbents were evaluated for moisture-responsive CO2 capture over multiple cycles in a fixed bed adsorber at 298 K with 400 ppmv CO2 and between 0.64-2.4 kPa H2O. Our findings reveal that cation-anion interactions can be influenced by changing the organic substituents, leading to an ~5× increase in CO2 uptake (normalized per mole of N+) during a 20-min adsorption step without adversely affecting sorption kinetics (Figure 1). This approach demonstrates that molecular modeling in conjunction with empirical relationships between material properties and performance can enable pre-screening of potential MSA sorbents and guide the discovery of new materials for CO2 capture.

References:

[1] T. Wang, K.S. Lackner, A. Wright, Moisture Swing Sorbent for Carbon Dioxide Capture from Ambient Air, Environmental Science & Technology, 45 (2011) 6670-6675.

[2] S. McCord, A.V. Zaragoza, V. Sick, Y. Yuan, A. Spiteri, B.A. McCool, R.R. Chance, Life Cycle Analysis of a Hybrid Direct Air Capture System Enabling Combined CO2 and Water Extraction from Ambient Air, Carbon Capture Sci. Technol. 15 (2025) 100403.

[3] W.S. Wang, X.X. Zhang, J. Liu, C.Y. Liang, J.Z. Niu, F.Y. Wang, Review of moisture swing sorbents for carbon dioxide capture from ambient air, International Journal of Global Warming, 32 (2024).