2025 AIChE Annual Meeting

(4d) Barium Oxide /Copper Oxide Interfaced Catalyst for Efficient Reduction of CO2 to C2+ Products

Authors

Chip Roberts, Toyota Research Institute of North America
Shougo Higashi, Toyota Research Institute of North America
Masato Hozumi, Toyota Research Institute of North America
The growing urgency to mitigate the impacts of climate change has spurred extensive research into carbon capture and utilization technologies, with a particular emphasis on the electrochemical reduction of CO₂ (CO₂RR) to value-added chemicals.1 Among the various strategies explored is converting CO₂ to C2+ products. Copper-based catalysts have long been recognized as the most promising materials for CO₂RR, owing to their ability to catalyze the formation of C–C bonds.2 However, challenges remain in improving these catalysts' selectivity, efficiency, and stability, particularly in producing C2+ products. To address these challenges, the research has turned to making the interface of copper with alkaline earth metals to enhance the catalytic performance of copper in CO₂RR.3 In this work, we introduced the novel synthetic protocols to make the interface of Barium Oxide/Copper oxide (BaO/CuO) on the surface of 3-phase boundary through physical vapor deposition, followed by coprecipitation and oxidation processes. The as-prepared catalyst of BaO/CuO on the 3-phase boundary was directly applied as a cathode of the zero-gap electrolyzer for CO2RR. Furthermore, a zero-gap electrolyzer design for a large area of 3 cm2, which minimizes the distance between the anode and cathode, facilitates improved ionic transport and enhanced reaction kinetics. Our developed catalyst of BaO/CuO exhibited 40%±3 of ethylene and total C2+ products of 70% at a current density of 166mA/cm2. Furthermore, the results for doping of copper with alkaline earth metals (Ca, Sr, and Mg), including their performance for CO2RR, will be presented for the sake of a comparative study. We believe our research findings offer a promising pathway towards sustainable CO2 valorization and electrochemical CO2 reduction to fuel products.

References

1 Tabassum et al, Chem Catalysis, (2022). 1561-1593

2 Tabassum et al, Appl. Catal.B, 365 (2025). 124922

3 Sargent et al, Nature Catalysis 5 (2022). 1081-1088