2025 AIChE Annual Meeting

(55g) Analysis of the Contributions of NO2 to N2o Production during NH3-SCR over Cu-CHA Catalysts

Authors

Raghav Saxena - Presenter, University of Notre Dame
Bryan Cruz Delgado, Purdue University
Matthew T. Caudle, BASF Environmental Catalyst and Metal Solutions
Anthony DeBellis, BASF Corporation
Subramanian Prasad, BASF Corporation
Ahmad Moini, BASF Catalysts LLC
Rajamani Gounder, Purdue University
William F Schneider, University of Notre Dame
NH3-SCR over Cu-CHA catalysts is a key technology for NOx reduction, involving a CuII/CuI redox cycle. Formation of the greenhouse gas N2O during NH3-SCR remains a concern. Here, we use DFT calculations (CI-NEB and dimer methods) to examine the role of NO2 in standard SCR reduction and oxidation half-cycles and its consequences for N2O formation. In the reduction half-cycle, we compared N2-forming and NO-consuming standard SCR reactions with parallel NO2-consuming and N2O-forming steps over various CuII active sites: framework associated CuII (Z2Cu, ZCuOH), NH3-solvated mononuclear (Z2Cu(NH3), ZCuOH(NH3)), and binuclear CuII (ZCuO2CuZ(NH3)4). Both NO and NO2 reactions involve NOx attack on Cu-bound NH3 with proton transfer to the framework or Cu-bound O or OH-. Activation energies for NO2 reactions are generally higher than for NO, except for NH3-solvated ZCuOH, where they are comparable. Microkinetic models predict highest N2O selectivity on NH3-solvated ZCuOH (1-10%) at a NO2:NOx ratio of 0.1 and 473 K, due to favorable proton transfer from NH3 to OH- and greater product stability. Other CuII sites show less than 1% selectivity. N2O selectivity is greater on NH3-solvated mononuclear CuII sites than their framework-associated counterparts. In the oxidation half-cycle, we examine parallel oxidation of mononuclear CuI (CuI(NH3)2) species with O2 or NO2 and their subsequent reactions with NO and NO2. Computed Gibbs formation free energies suggest a strong thermodynamic driving force for the formation of Cu-nitrate or [CuNO3]I-like intermediates. DFT calculations indicate that reactions of Cu-nitrate species with NH3 can lead to N2O generation. The results are consistent with steady-state reactor experiments over Cu-SSZ-13 that showed N2O formation rates increase with feed NO2 pressure. The results suggest that suppressing NO2-driven side reactions in both reduction and oxidation half-cycles can mitigate N2O emissions during NH3-SCR over Cu-CHA.