Polybenzimidazole (PBI) with a strong size-sieving ability and excellent thermal stability is a leading membrane material for H
2/CO
2 separation at elevated temperatures. For example, commercial
m-PBI exhibited H
2 permeability of 9.0 Barrer and H
2/CO
2 selectivity of 14 at 100
oC. Incorporating porous fillers in polymers to form mixed matrix materials (MMMs) is an effective way to improve their performance. However, most porous fillers have lower H
2/CO
2 selectivity than PBI, leading to higher H
2 permeability but lower H
2/CO
2 selectivity in the MMMs. In this study, we demonstrate that ZIF nanoparticles (NPs) can be grown in-situ and grafted onto the PBI chains with excellent interfacial compatibility, which cross-links the polymer and increases simultaneously H
2 permeability and H
2/CO
2 selectivity. Specifically, the precursors of 2-methyimdazole (2-MI) and Zn(NO
3)
2â¢6H
2O for ZIF-8 are added to PBI/dimethylformamide solutions. The 2-MI and Zn
2+ ions form ZIF-8 NPs, increasing gas permeability. Moreover, the imidazole rings on the PBI chains react with 2-MI and Zn
2+ to form ZIF-7/8 structures, which cross-link PBI chains and enhance their size-sieving ability. The structures of MMMs were thoroughly characterized using FTIR, WXRD, TGA, and SEM. The ZIF-8 NPs have sizes of 0.7 - 1 μm, and ZIF-7/8 structures distribute evenly in the films. For example, an MMM containing 9.3 wt% ZIF-7/8 structures and 5.6 wt% ZIF-8 NPs exhibits H
2 permeability of 12 Barrer and H
2/CO
2 selectivity of 29 at 100
oC, surpassing the Robeson upper bound. Moreover, this MMM shows stable H
2/CO
2 separation performance (H
2 permeability of 11 Barrer and H
2/CO
2 selectivity of 21) when challenged with simulated syngas at 100
oC, indicating the great potential for practical application. This work presents a highly effective approach to prepare MMMs with great interfacial compatibility, high free volume, and strong size-sieving ability.
