The oxidative coupling of methane (OCM) over Mn
2O
3-Na
2WO
4/SiO
2 catalyst (prepared by incipient wetness impregnation method) was studied using various
in-situ spectroscopic techniques along with reaction performance to identify the catalyst structure, roles of various oxide phases and catalytic active sites.
In-situ Raman spectra of this catalyst under dehydrated conditions (400°C, 10%O
2/Ar) revealed,
to our knowledge for the first time, the presence of surface Na-WO
x and MnO
x species along with the presence of Na
2WO
4 and Mn
2O
3 (corroborated by in situ XRD) crystalline nano-particles (NPs). Stability analysis of above metal oxide phases under OCM reaction conditions (900°C, CH
4+O
2+N
2 3.3:1:4), through
in-situ Raman spectroscopy, established that only surface Na-WO
x and MnO
x species, anchored to the SiO
2 support, are thermally stable in the OCM environment; whereas Na
2WO
4 and Mn
2O
3 NPs are unstable due to melting and reduction of these oxide phases, respectively.
Further steady-state performance investigation of the thermally stable, SiO2 supported, surface WOx species with and without Na and Mn promoters, confirmed that surface WOx species are catalytically active as they can perform OCM without Na and Mn promoters. Addition of Na to this catalyst (producing Na-WOx surface sites) was found to improve the selectivity significantly. Subsequently, an OCM performance comparison of Na-WOx surface sites vs Na2WO4 NPs, through CH4+O2 temperature programmed surface reaction (CH4+O2-TPSR) (substantiated by H2-temperature programmed reduction (H2-TPR) and Temporal Analysis of Products (TAP) experiments), found that the Na2WO4 crystals are more active (activate CH4 at a lower temperature), but exhibit ~20% less C2 selectivity . TAP and H2-TPR analysis revealed that surface MnOx species significantly enhance reducibility and redox ability of supported Mn2O3-Na2WO4/SiO2 catalyst. The additional role of Na- and Mn- promoters, on catalyst structure and OCM performance, will be discussed from in-situ spectroscopy (Raman, UV-Vis, XPS, and XAS), HS-LEIS, SSITKA, TAP and steady-state OCM studies.