The superior performance of ZIF membranes in gas separation has propelled intensive efforts to synthesize polycrystalline submicron-thick ZIF films in a scalable way [1]. The traditional solvothermal crystallization route is disadvantageous compared to recently reported vapor-phase crystallization routes [2,3] as the synthesis time for membranes in the former case is often several hours or days. This is mainly because the crystallization in the solvothermal route (dipping a substrate in a solution containing growth precursor solution) is difficult to control with the precursor concentration dropping as a function of time.
In this presentation, I will discuss novel crystallization using sustained precursors (CUSP) route that maintains a high precursor concentration in the growth step, hindering the undesired Ostwald ripening observed in the late stage of growth [4-5]. As a result, well-intergrown polycrystalline MOF films hosting a uniform grain size and a thickness of a few hundred nanometers could be obtained at room temperature in just 8 minutes, yielding attractive H2/C3H8 selectivity (2433) and C3H6/C3H8 (30) selectivities.
Further, I will discuss post-synthetic treatment, which shrinks the ZIF-8 lattice by ca. 1%, drastically improves the molecular-sieving performance of these films [6]. Lattice stiffening is confirmed by the appearance of a temperature-activated transport, attributed to a stronger interaction of gas molecules with the pore aperture, with activation energy increasing with the molecular size (CH4 > CO2 > H2). High CO2/CH4, CO2/N2, and H2/CH4 selectivities of up to 32.5, 29.3, and 175, respectively, and complete blockage of C3H6 is achieved.
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- Hao et al., Mater. Chem. A, 2020, doi:10.1039/c9ta12027k.
- Babu et al., Mater. 31, 1900855 (2019).