To make the hydrogen economy realistic at a large scale, one of the main technical issues to overcome is relative to hydrogen production at low cost and without greenhouse emission. The Hybrid Sulfur (HyS) process, driven by solar power, has great potential to reach high efficiency and low hydrogen production costs without greenhouse emissions. The high temperature section of the HyS cycle, which operates the catalytic decomposition of sulfuric acid into sulfur dioxide, oxygen and water, is a fundamental section affecting the overall plant efficiency and capital investment.
Greenway Energy (GWE), in conjunction with the University of South Carolina (USC) and Idaho National Laboratory (INL), is developing and testing new catalytic materials to decompose sulfuric acid. A novel catalyst preparation technique, developed by USC, uses a combination of: (1) strong electrostatic adsorption (SEA), which permits formation of very small metal particles with a narrow distribution of sizes, and (2) electroless deposition (ED) to produce controlled bimetallic catalysts. This will result in limiting the catalyst deactivation by using very small particles of a high surface free energy core metal with a catalytically-active outer metal shell deposited by ED. This presentation will focus on the testing of these novel catalysts in the high-temperature sulfuric acid decomposition environment.