This paper will discuss and address problems unique to chemical pilot plant safety as compared to full sized chemical plants. There are potential unique safety problems for chemical pilot plants related to:
Management and staff training and experience
The facility mission
Equipment size and selection
Process and chemical hazard knowledge
Pilot plant location and available support facilities
Effluent handling
The paper will also discuss tools for characterizing chemical reaction hazards, emergency pressure relief system design and equipment for small scale emergency pressure relief.